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Engineering

2008 Conservation Tillage Conference Proceedings

January 21-22, 2008 • Tunica, Mississippi
Grand Casino Convention Center
co-sponsors

·         Delta & Pine Land

·         Helena Chemical Co.

·         HorizonAg

·         Pioneer Hi-Bred International Inc

·         RiceTec

COTTON PRESENTATIONS


Cropping Systems As Best Management Practices

Presented by Dr. Donald J. Boquet
Professor of Agronomy, LSU AgCenter Scott Research and Extension Center

Presented by Kenneth W. Paxton
LSU AgCenter Department of Agricultural Economics and Agribusiness

The traditional farming practice for cotton in the South for 200 years was to produce one summer crop per year following winter fallow. Because cotton residue provided scarce ground cover, this monoculture practice exposed the soil to long periods with little protection from the effects of winter and spring rainfall. Soil erosion was excessive and agricultural sediment became the primary pollutant of surface water causing the US EPA to declare many water bodies as impaired. Many cotton farmers now use conservation tillage and winter cover or grain crops to increase surface residue to reduce erosion and help improve surface water quality. Cover crops are good for water quality but are also good for soil quality and in the long term will be economic and beneficial, but in the short term, may not be.

Year-round systems with summer crops of cotton, corn, soybean or grain sorghum and winter crops of wheat, rye or vetch are considered BMPs for surface water quality protection, since they reduce soil and nutrient losses into water bodies. Winter crops stabilize the soil and then eventually increase soil productivity by increasing soil organic matter and soil biological activity. Vetch also provides a large percentage of the N needed by cotton. Use of no till is one of the fastest ways to build organic matter in southern soils and combined with residue from winter crops provides a system with unparalleled benefits for soil and water quality. No-till and cover crop residue also conserve soil water, which can improve yields of the following summer crops. The year-round system of doublecropping wheat and soybean has been a common practice throughout the mid-South for 30 years. Acreage in doublecropping varies and is reliant on the perceived profitability and increased risk for the summer crop. In the case of cotton, the risk of doublecropping may be greater than with soybean because cotton is more reliant on early planting dates and longer growing seasons to maximize yield than soybean. In attempting to achieve the positive effects of these conservation systems on water quality, economics has been a major concern of farmers because these systems may increase production costs, reduce productivity andmay not provide short-termreturns to justify increased expenses. The LSU AgCenter has conducted research for many years on BMP cropping systems to evaluate the yield and economic benefits of these year-round diverse crop sequences. Some of these studies have evaluated irrigated systems that maintain ground cover through the use of crop residues, cover crops and no-till practices. The systems include winter wheat cover crop/cotton, doublecrop wheat/cotton, wheat/soybean, wheat/grain sorghum and doublecrop wheat/cotton rotated with corn, soybean or grain sorghum. Continuous monocropping/ winter fallow of each of the summer crops was included for comparison purposes, though these are not considered BMPs.

Total commodity yield of the doublecrop systems was higher than any of themonocrop systems because of the added yield of wheat grain that averaged 65 bu/acre. Summer crop yields usually, but not always, sustained yield losses in double crop systems. For example, doublecrop cotton yield varied from a 3% yield increase to a 21% yield reduction and doublecrop soybean varied from a 12% increase to a 30% yield reduction. Sorghum yielded the same whether planted as a monocrop or doublecrop. Yields of soybean and corn were 10 to 16% higher in doublecrop rotational systems than in doublecrop systems without rotations, but cotton yields were the same with or without crop rotations. Compared with monocropping, doublecrop cotton yields lost an average 67 lb lint/ac each year and doublecrop soybean yields dropped an average of 5 bu/ac each year. Any yield reduction of the summer crop yields is a significant economic penalty because it represents a loss directly from the potential net returns.

Although BMP systems were proven in the AgCenter research to be productive, the economics of each system relied greatly on the commodity prices received in a given year. In our studies, using enterprise budgets based on the yields and inputs for each system and annual prices, some of the most profitable systems were BMP systems (Figure1). Doublecrop cotton/ wheat produced annual net returns that ranged from $164.00 to $340.00 per acre from average yields of 65 bu wheat per acre and 1043 lb cotton lint per acre. The system of producing three crops in two years of corn-wheat-cotton averaged annual net returns that ranged from $86 to $221.00 per acre. In comparison, monocrop cotton averaged a net return of $112.00 to $167.00 per acre from average yields of 1110 lb lint per acre. The BMP systems of doublecrop cotton rotated with corn or grain sorghum produced annual net returns that ranged from$101.00 to $181.00 per acre -- approaching that ofmonocrop cotton but less than continuous doublecrop wheat/cotton. Continuous monocrop soybean, corn or sorghum yielded highly variable net returns that ranged from -$40.00 to $148.00 that were usually lower thanmonocrop cotton or BMP systems. Negative returns occurred in some years, usually with monocrop systems and seldom with multicrop systems. Production risk was no greater with the diversity of crops in the BMP systems than with monocropping because these were irrigated studies, which prevented soil water deficient, the primary risk factor for these types of cropping systems in Louisiana.

The BMP systems studied in the LSU AgCenter are highly productive and have potential to improve soil and water quality. Despite their value for environmental protection, farmers face limitations in fully implementing these systems because, with current inputs and variable commodity prices, not all systems will be economically competitive with monocrop cotton every year. Conservation programs that subsidize effective BMPs with public funding sources are needed for practices such as winter cover crops to promote implementation and attain their valuable environmental benefits, especially in combination with no till. These studies were conducted with no till, a viable economic practice because of the associated savings in fuel, equipment and labor costs.

This research was funded in part by Cotton Incorporated, the Louisiana Cotton Support Committee and the Louisiana Soybean and Grain Research and Promotion Board.


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Management Of Crop Residues And Soil Compaction For Improved Soil Productivity And Profit

Presented by Dr. Normie Buehring
Agronomist, North Mississippi Research and Extension Center, Mississippi State University
Presented by Erick Larson
Department of Plant & Soil Science, Mississippi State University

Historically, crop residue has been perceived as a problem that has to be destroyed either by fire or tillage. However, crop residues are a valuable resource not only for improving soil organic matter, soil tilth and water infiltration, but also recycle valuable fertilizer nutrients. Removal of corn or grain sorghum crop residue for any reason, including hay or ethanol production, removes valuable fertilizer nutrients from the field. The nutrient removal in the crop residue is correlated to the grain production. Thus, corn stalks baled from corn producing 100 bu/acre grain yield would remove slightly more than 100 lb/acre of K20 and about 15 lb/acre P205. The replacement cost for P205 and K20 removed in the corn residue is currently equal to about $0.30 per bushel of grain yield. Grain sorghum residue stalks baled from a 100 bu/acre grain yield would remove about 150 lb/acre of K20 and about 20 lb/acre of P205. The replacement cost for P205 and K20 removed in the grain sorghum residue would be $0.42 per bushel of grain yield. Therefore, removal of the crop residue by baling for hay or ethanol purposes would not only require extra fertilizer, but also fail to improve soil organic matter, especially on the lighter textured soils which often have organic matter of 1% or less. Improved soil organic matter enhances the soil tilth, water infiltration and soil productivity.

Leaving crop residues on the soil surface where possible not only improves the organic matter and infiltration but also protects the soil from erosion caused by rain drop displacement of the soil particles. However, on land that is flat, raised beds are often necessary for seedling emergence and good early season growth. In this situation, without a soil compaction zone, a one-pass tillage-bedding implement operation would be all that is necessary. Basically, this implement is equipped with coulters or cutter blades and bedder sweeps that form a raised bed. The coulter/cutter blades cut the residue in front of the bedder sweep which allows the crop residue to flow through the implement without clogging and leaves some of the crop residue on the soil surface, helping minimize soil erosion. On soils that have a compaction zone, non-inversion under-the-row subsoiling (Terratill® Paratill®) may be required before bedding. These beds are often burned-down with a nonselective herbicide in the early spring and/or reshaped and harrowed prior to planting. With this production system, the row remains in place each year, which is known as a controlled traffic production system.

In a controlled traffic system, all equipment wheel traffic, including harvest equipment, passes between the rows. This system does not compact the soil in the root zone where the crop is being grown. Soil compaction is known to reduce yield by impeding root growth, nutrient and water uptake, and overall plant growth. Research has shown that a controlled traffic system reduces soil compaction from approximately 90% in a conventional tillage system to approximately 30%.

In summary, consider crop residues a valuable fertilizer nutrient and organic matter resource. Removal of crop residue will likely result in significant nutrient and soil organic matter losses. To minimize wheel track compaction effects, utilize implements with wheel tracks that run between the rows. For improved organic matter, soil tilth, water infiltration and reduced energy consumption utilize no-tillage or minimum one-pass reduced tillage stale seedbed production systems.


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Evaluation Of Surface Application Of Nitrogen Fertilizer Sources In A Conservation Tillage Cotton System

Presented by Charles H. Burmester
Extension Agronomist, Auburn University

Surface application of nitrogen (N) fertilizer sources were evaluated for two seasons on cotton grown in a conservation tillage system. The tests were conducted at the Tennessee Valley Research and Extension Center in Belle MinaAlabama. Cotton was planted in late April each season into a heavy rye residue that was terminated approximately three weeks prior to cotton planting. The test area received 20 and 30 pounds per acre of preplant N fertilizer in 2006 and 2007 respectively.

At early squaring, all N fertilizer sources were surface applied. In 2006, 60 and 90 pounds per acre rates of N fertilizer were applied, while in 2007 N fertilizer rates were reduced to 50 and 80 pounds per acre because of an increase in preplant N fertilizer. The rye cover crop provided an almost solid cover over the soil when the N fertilizer sources were applied. In both seasons no rainfall occurred and no irrigation was applied for at least 7 days following fertilizer application. These conditions and warm temperatures each year provided ideal conditions for possible ammonia (NH3) volatilization losses after fertilizer application. In 2006 all N fertilizer sources tested were granular fertilizer products that were weighed and hand applied to all plots. In 2007, two liquid N fertilizers were added that were surface dribbled beside each row using a CO2 pressurized sprayer. Fertilizer sources tested in these experiments include: 1) ammonium nitrate, 2) urea, 3) urea + Agrotain (1 gallon per ton), 4) urea + 4.5% calcium thiosulfate, 5) urea + 7.0% calcium thiosulfate, 6) UAN, 7) UAN + Calcium Chloride, 8( UAN + Agrotain (1 gallon per ton), 9) GP 30-0-0.

Cotton was irrigated and cotton yields were excellent both seasons. Lint yields ranged from 1200 to 1500 pounds per acre each season. Increasing N fertilizer rates increased cotton leaf- N and yields with all fertilizer sources tested in 2006 and 2007. In 2006, ammonium nitrate produced significantly higher cotton yields than urea. Cotton yields with ammonium nitrate, however, were not significantly different than yields produced with urea plus Agrotain or urea plus calcium thiosulfate. In 2007 cotton yields were slightly higher, but significant yield differences between ammonium nitrate and the granular urea fertilizers were not found. Cotton yields with the liquid N fertilizers were also not significantly different than yields with ammonium nitrate in 2007. This data indicates that although there appeared to be significant N loss from surface applied urea in 2006, these results were not repeated in 2007. Lower rainfall in 2007 may have kept the soil surface drier and reduced possible N volatilization losses after application.


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"From Spider Mites To Plant Bugs: Putting The Odds In Your Favor"

Presented by Dr. Angus Catchot
Extension Entomologist, Mississippi State University

Introduction

Over the last decade we have seen dramatic shifts in the relative status of insect pests in cotton throughout the mid-south region. Two of the most notable events have been successful implementation of boll weevil eradication and the introduction of transgenic B.t. technology. These two events have eliminated insecticide sprays targeted for boll weevil and tobacco budworm. Prior to 1995, boll weevil and tobacco budworm were major pests of cotton in the mid-south. Since that time their status as major pests has Page 9 • Eleventh Annual National Conservation Systems Cotton & Rice Conference Proceedings Book been greatly reduced. In fact, 1999 was the last year that Mississippi documented any losses associated with boll weevils. Since it’s introduction in 1996, producers throughout the mid-south region have readily adopted B.t. cotton. Most mid-south states have adoption levels of 85-95% over the last 5 years. While many acres still require at least one spray for cotton bollworm, the threat from tobacco budworm has been essentially removed, barring any future event of resistance.

As with most biological systems, when one factor is removed, others quickly fill the void. The same is generally true for pests attacking row crops. With reduced sprays coupled with increasing insecticide resistance we have seen tarnished plant bugs quickly move from secondary pest status to the new number one pest of cotton in the mid-south region. Also, in the last three years producers in the mid-south have seen increased spider mites in cotton, particularly early in the season. Spider mites have been infesting cotton in the mid-south as far back as records have been kept but their status was one of occasional pest and infestations were largely limited to late in the season.

Tarnished Plant Bug

Prior to 2007, the record average number of insecticide applications made in the Mississippi delta region was 5.2 in 2004. In 2007, the number is estimated at 7-8. In a recent survey that represented 35% of the cotton acres in the MS delta, 45% of the acres surveyed received 10 or more applications for TPB while another 37% received between 7-10. In a more recent survey 22,000 acres represented had between 14-16 applications. Given the events in 2007, many producers want answers to two questions: (1) why were TPB populations so high in 2007 and (2)What can we do reduce our risk of being in this situation again? Both questions are valid and need to be addressed but unfortunately there are no “clear” answers. However, these topics have been discussed at length through the mid-south entomology working group and plausible explanations are available.

Most believe one factor was the major increase in corn acres. In 2007, producers planted 980,000 acres of corn in MS, a 60% increase compared to 2006. While we know corn can serve as a host for TPB, it is a complex interaction not easily explained. Sampling corn for TPB often yields highly variable results, some fields have extremely high levels of TPB and others have none. The TPB increase is more likely attributed to several factors working together. In 2007 we saw unusually warm weather extended over a 3-week period during the month of March. Entomologists with USDA-ARS in Stoneville, MS reported extremely high levels of TPB reproduction occurring. Next we went through and early drought period that caused a reduction in wild hosts about the time cotton was beginning to square and corn and group IV soybeans were flowering and being irrigated. TPB simply utilized these hosts to sustain the large populations that reproduced in March and we saw continued emigration out of these alternate crops into a cotton crop that was reduced in acres by 46%.

What can we do to reduce our risk of being in this situation again? With very few new insecticides available to control TPB, entomologist are beginning to reach deep into the bag to make producers aware of management practices that could help reduce the number of insecticide sprays. Several methods include: treating only when threshold numbers are present, reducing the “edge effect” next to corn, manage broad leaf weeds in ditch banks, equip sprayers with correct nozzles for insecticides, utilize nectariless cotton when available, increase GPA, etc.

Spider Mites

Over the last three years, the frequency of spider mite treatments has greatly increased in the mid-south. Since treating spider mites is extremely expensive, producers are looking for ways to better manage this pest. Many have speculated as to why mite problems are increasing. Some believe that it is due to the switch from Temik to insecticide seed treatments. Preliminary data, from Mississippi State University shows that the risk of spider mites is slightly greater with a seed treatment, but the results are highly variable. While there are numerous factors likely involved, the single biggest factor is likely extended periods of drought during the growing season the last several years, which is favorable for spider mite development and reproduction.

A factor associated with early season spider mite infestations seems to be wild hosts either within or near fields. Delayed weed burndown greatly increases the risk for early season infestations of spider mites. If spider mites happen to be present on winter annuals and burndown is delayed, mites simply move off dying weeds onto the crop. Growers should try and have weeds dead at least 3 weeks prior to planting. Recent host plant work has found henbit to be one of the major early season hosts for spider mites. Other weeds include; honeyvine milkweed, vervain, white clover, and coneflower.

Summary

The first step in being able to reduce risk from a pest is a basic understanding of the biology and association of the pest with that crop and the environment. With some basic understanding of these concepts we can start removing requirements or introducing obstacles so that these pests are less likely to reach an economic threshold. An attempt has been made to introduce several of the factors that often play key roles in the likelihood of these pests reaching economic status in a given year. Furthermore, many of the concepts mentioned are cultural in nature, and require very little input on the part of the producer to implement, and enable the producer to minimize insecticidal inputs.


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Recognizing Potential Cotton Pest Problems In AMulti-Crop Environment

Presented by Dr. B. Rogers Leonard
Professor of Entomology, LSU AgCenter
Presented by Jack Hamilton
Regents Chair in Cotton Production, LSU AgCenter

Introduction

The recent increase in grain prices has motivated many producers to broaden their cropping systems to include combinations of wheat, field corn, soybean, grain sorghum, and cotton. Many southern arthropod pests infest more than one of these plant hosts and crop diversification has the potential to increase overall pest pressure and influence the costs of plant production strategies. This report will briefly illustrate examples of pests that may be influenced by crop diversity on individual farms and in local areas. In addition, several suggestions for common sense management tactics will be discussed.

Arthropod (Insects and Spider Mites) Pests and Cropping System Interactions

In many cases, the initial infestations of cotton pests do not occur across the entire field and are discovered as localized problems in specific areas. Usually these areas are associated with field borders and may be adjacent to a number of landscapes such as crops, fallow fields, pastures, woodland, WRP-CRP fields, and wetlands. There is only one arthropod pest, boll weevil, which is specific to cotton and not found attacking other crops. Infestations of other pests in cotton fields usually originate from populations in other native host areas or crop fields and immigrate to cotton fields. This event usually occurs as the result of cotton plants becoming more attractive as hosts for those specific pests than those plants where the population first originated.

Examples of cotton arthropod pests that are found in other crops are common. Thrips often develop on native winter and spring grasses or grain crops such as wheat. As wheat plants mature, high numbers of thrips migrate into adjacent cotton fields and attack seedlings. Tarnished plant bugs are often found infesting native vegetation, field corn, soybeans, and even grain sorghum fields. As these crops become unfavorable hosts, populations can migrate to adjacent cotton fields for an extended period. The corn earworm or bollworm prefers corn plants during the silking stage of development. As corn plants mature beyond this stage of development, this pest moves into cotton fields that are usually are in their reproductive stages of plant development. The fall armyworm is a migratory pest that feeds on a wide range of native and crop hosts. During the late summer as those hosts mature and are no longer attractive, populations of fall armyworm often move into cotton fields and cause injury. Spider mites are active during the early spring on numerous plant hosts including corn and soybean which allows populations to increase. During favorable environmental conditions, spider mites can infest cotton fields during the early-, mid-, and late-season. The same complex of stink bugs that infests soybean also will feed on cotton. Many southern producers are producing MG IV soybeans that are harvested during August and early September. Late-season stink bugs problems have become common in many agroecosystems that include combinations of cotton andMG IV soybean. This brief list certainly does intend to include all possible arthropod pests that can be found in multi-crop environments, but should provide enough examples to justify the importance of the potential interactions and effects on cotton IPM strategies.

Considerations for Pest Management Tactics

Producers and scientists have recognized for many years that crop production practices and the local environment within and around cotton fields can have significant effects on the development of pest problems, and require an adjustment in pest management strategies. More costly pest problems do not always occur in each and every instance, but producers and agricultural consultants should be aware of the potential for these effects, and be prepared to modify their pest control tactics. Several suggestions for managing cotton pests in fields associated with multi-crop landscapes are listed below.

• Establish field plans for crops well-in-advance of planting after considering the implications of emigrating pests. Provide this information to your agricultural consultant for review and obtain his suggestions to minimize pest problems.

• Producers should attempt to plant the same crop across an entire field or in groups of fields. This strategy will minimize the number and length of border areas between cotton fields and other crops that may provide a source of emigrating arthropod pests.

• Effective control of late-winter and early-spring vegetation across all fields on a farm can reduce overwintering pest populations before the crop is planted. Producers should use tillage or herbicide combinations to completely destroy all weeds in fields. Welltimed herbicide use strategies can reduce alternate host availability, suppress pest population development, or delay emigration into adjacent cotton fields.

• If a pest problem is identified in an adjacent field, increase the frequency of scouting cotton fields along the border areas. Early detection of pests and the timely application of the appropriate control tactics can be important to reduce the overall seasonal injury potential and costs of pest management. Do not apply preventative treatments and use established action thresholds for applications of pesticides.

• Crops such as wheat and field corn are usually actively growing at the time cotton is being planted. Recognize the potential of thrips immigrating to adjacent cotton fields. Producers should consider using a soil insecticide such as Temik 15G or insecticide-treated seed to reduce the impact of thrips injury to cotton seedlings. As wheat matures, high numbers of thrips may migrate to adjacent cotton fields. If this immigration occurs after the residual efficacy of the insecticide has decayed, supplemental foliar insecticide applications may be necessary.

• If pest populations are detected in localized areas along cotton field borders, apply pesticide treatments only to those areas of fields where infestations are located, especially during the early to mid-season. Treating only isolated portions of fields reduces control costs without sacrificing yields.

• During the mid-to-late season, producers and agricultural consultants should monitor all crops on a farm. Allowing pest populations to increase in one crop, even if that crop is already mature and no economic injury is occurring, can provide a source of infestation to adjacent fields. Usually late-season emigrating populations are very heavy and may persist for an extended period. This may result in multiple pesticide applications at frequent intervals.

• Be aware of differences in pesticide labels among different crops. Although the same pest may infest and injure several crops, pesticides are not universally labeled across all crops. Using non-labeled pesticides is illegal and could cause crop phytotoxicity and yield loss to occur.

• Destroy all post-harvest crop residue and weedy vegetation to eliminate overwintering quarters for pests and subsequently build populations during the fall.

• Double-cropping cotton after winter wheat should be given special consideration due to the delay in planting, crop development, and eventual harvest. The double-cropped fields remain attractive to arthropod pests after most other local cotton fields have reached harvest maturity. An “island” effect is created in which many of the pests in that area funnel into the attractive double-cropped fields. In some instances, persistent and high populations can occur and require numerous and costly pesticide applications to obtain satisfactory control. The same concerns also exist for any late-planted cotton fields.

Summary

Southern agriculture will continue to evolve with annual fluctuations in the value of all available crops. Successful producers will capitalize on the profitability and stability of multi-cropping systems. This change to multi-crop production systems will also influence the diversity and severity of arthropod pest problems. A “common-sense” approach to pest management strategies is necessary to optimize farm income from cotton, as well as other crops.Agricultural consultants and producers are forewarned to recognize the direct relationships of cotton pest problems and specific plant hosts in multi-crop production systems and to adjust their pest control tactics accordingly.


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Performance Of New Cotton Varieties In The North Delta

Presented by Dr. Chris Main
Extension Cotton and Small Grains Specialist, University of Tennessee
Presented by Andrea Phillips
University of Missouri
Presented by Fred Bourland
University of Arkansas

The release of cotton varieties with the latest biotechnology traits has researchers and p roducers scrambling to find varieties that perform as well as first generation biotechnolog y trait varieties. Beyond obvious yield goal, intangible benefits of these new technologies are driving their adoption. The increased flexibility for weed management and the ability t o use a natural refuge with Roundup Ready Flex and two gene Bt traits has producers look ing towards these new varieties for time savings and reductions in input costs. In this pres entation we investigate the performance of recently released cotton varieties in the North Delta states of Arkansas, Missouri, and Tennessee.

 

Table 1. Top ten varieties in Arkansas and Tennessee OVT’s for 2005, 2006, and 2007.

Arkansas

Tennessee

Rank

2005

2006

2007

2005

2006

2007’A’

2007’B’

1

PHY 310R

DP 117B2RF

PHY 370WR

DP 432RR

ST 5599BR

DP 444BG/RR

DP 444BG/RR

2

DP 393

ST 4664RF

DP 454BG/RR

ST 5599BR

ST 5242BR

PHY 375WRF

ST 5599BR

3

DP 432RR

ST 5599BR

DP 515BG/RR

ST4575BR

PHY 370WR

DP 445BG/RR

PHY 370WR

4

DP 445BG/RR

DP 147RF

PHY 310R

ST 5242BR

DP 432RR

ST 4498B2RF

ST 5327B2RF

5

DP 434RR

PHY 425RF

FM 1600LL

ST 4554B2RF

ST 4427B2RF

ST 5599BR

DP 432 RR

6

ST 4892R

DP 143B2RF

ST 5242BR

ST 4686R

FM 960BR

ST 5242BR

CG 3220B2RF

7

DX 25105N

DP 444BG/RR

DP 445BG/RR

DP 444BG/RR

PHY 425RF

ST 4427B2RF

AMX 1550B2RF

8

DP 455BG/RR

DG 2520B2RF

PHY 485WRF

ST 4664RF

ST 5327B2RF

PHY 310R

DP 161B2RF

9

ST 4575BR

CG 3520B2RF

ST 5599BR

BW 4630B2RF

DP 444BG/RR

PHY 370WR

ST 4596B2RF

10

ST 4686R

DP 164B2RF

DP 117B2RF

STX 416B2RF

DP 147RF

ST 4554B2RF

DP 515BG/RR

 

Table 2. Top ten varieties in Missouri OVT’s for 2005, 2006, and 2007.

Missouri

Rank

2005

2006

2007 Senath

2007 Sikeston

2007 Delta RR

2007 Delta Clay

1

DX 25105N

DP 445BG/RR

ST 4498B2RF

DP 455BG/RR

PHY 315RF

ST 4498B2RF

2

DP 445BG/RR

PHY 370WR

DP 174RF

FM 9058F

ST 5242BR

DP 117B2RF

3

ST 4554B2RF

DP 117B2RF

ST 4664RF

ST 5458B2RF

PHY 375WRF

ST 5242BR

4

ST 4575BR

ST 5242BR

PHY 315RF

ST 5242BR

ST 5283RF

ST 4427B2RF

5

XBCG1404

DP 434RR

AMX 1550B2RF

ST 4664RF

ST 4664RF

DP 174RF

6

ST 4664RF

ST 5599BR

ST 5458B2RF

FM 9060F

PHY 370WR

ST 5458B2RF

7

ST 5599BR

PHY 310R

ST 5283RF

FM 1740B2F

PHY 310R

FM 1740B2RF

8

CX621

DP 444BG/RR

DG 2383B2RF

ST 4498B2RF

CG 3220B2RF

PHY 310R

9

PHY 310R

FM 966LL

ST 4427B2RF

FM 958LL

CG 3035B2RF

ST 4678B2RF

10

ST 4686R

DG 2490B2RF

ST 4357B2RF

DP 164B2RF

DP 432RR

CG 3035B2RF

 

While yields for these new cotton varieties have lacked stability, fiber quality is typicall y equal to or better than the first generation biotech cotton varieties. To better understand p erformance of these new varieties the presentation will focus on yield stability models and fiber quality evaluations for several of the more popular cotton varieties grown in the North Delta region.


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Net Return Comparison Of No Tillage And Minimum Tillage Cotton-Corn Rotations

Presented by Dr. Steven W. Martin
Associate Professor, Mississippi State University
Presented by James Hanks

Crop rotations have been shown to have agronomic benefits. An increasingly common crop rotation in the Mid–South is cotton rotated with corn. Many previous studies have focused on tillage systems or crop rotations. Few have evaluated a combination of the two (crop rotations and tillage) especially from an economics perspective. Field studies were conducted at Stoneville, MS for the period 2001-2006. Treatments included no-till continuous cotton, minimum till continuous cotton, one year corn followed by two years cotton no till, one year corn followed by two years cotton minimum till, one year corn-one year cotton no till and one year corn-one year cotton minimum till. Results revealed that cotton yields were increased in all four systems rotated with corn. Lower risk was associated with minimum till cotton. Gross returns were higher in a monoculture minimum till cotton system. Net returns were larger in a system that included minimum tillage and a corn rotation. The highest net returns and lowest risk were obtained from a minimum till system of cotton rotated with corn every other year. For those producers required to use a no-till system, a one year corn-two year cotton rotation provided the highest net returns and least risk.


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Accumulation Of Nitrates In Soil Profiles Due To Over-Fertilized With Urea In Optimum Irrigated And Dry Land Cotton Production Systems

Presented by Dr. J. Scott McConnell
Associate Director of the Institure for Environmental Studies, Western Illinois University

Nitrogen (N) fertilizer use in cotton (Gossypium hirsutum L.) production has come under scrutiny as a potential source of nitrate contamination of streams and ground water. This study was conducted to determine the distribution of nitrate-N in soil cropped to continuous cotton, and to evaluate fertilization practices and irrigation methods that might exacerbate the accumulation of nitrate--N in the soil profile.

Long-term N-fertilization studies in side-by-side irrigation blocks at the Southeast Branch Experiment Station at Rohwer, Arkansas, the McConnell - Mitchell Plots, were utilized to determine nitrate-N accumulation and depletion. The soil at the study site was an Hebert silt loam (fine-silty, mixed, thermic Aeric Ochraqualfs). This test, the oldest continuous test inArkansas, was established in 1982. The two irrigation methods reported are furrow flow irrigation (FI) and high-frequency center pivot (HFCP). The two irrigation methods were compared to a dry land (DL) control. Nitrogen treatments were tested within each irrigation block and ranged from 0 to 150 lb N/acre in 30-lb N/acre increments. Nitrogen treatments were first applied in 1982 and continued through1999. Nitrogen treatments were discontinued from 2000 through 2003, then resumed in 2004. Soil samples were taken in the early spring (2000 and 2004) prior to N-fertilization to a depth of 5.0 ft in 0.5-in increments from three replicates of each N-treatment within each irrigation block. The samples were air-dried, ground, and analyzed for nitrate-N.

The distribution of soil nitrate-N in the FI block indicated significant differences due to sample depth and N treatment in both 2000 and 2004. Soil nitrate-N was lowest in the surface 1.0 ft, and greatest soil nitrate-N was found from 1.5 to 2.5 ft, although not all differences were significant in 2000. Differences in soil nitrate-N in the FI block after suspending N treatments for four years were similar to those found in 2000, although the soil nitrate-N was generally depleted in 2004 compared to 2000. The primary zone of nitrate-N accumulation was within the argillic horizon both years. Soil nitrate-N was found to increase irregularly with increasing N rates both years.

The distribution of soil nitrate-N in the DL block was dependent on the interaction of sample depth with N treatment in 2000 and 2004. Soil nitrate-N was minimal in the three lowest N treatments (0-, 30-, and 60-lb N/acre) in 2000. The 90 lb N/acre treatment had substantial accumulations of soil nitrate-N in the surface 2.0 ft that declined with depth in 2000. Greatest amounts of soil nitrate-N were found in conjunction with the 120- and 150-lb N/acre treatments at depths of 0.5 to 2.5 ft in 2000. These depths extend approximately midway through the argillic horizon. Soil nitrate-N was minimal in the four lowest N treatments (0-, 30-, 60-, and 90-lb N/acre) in 2004. This indicates that discontinuing the N treatments for four years, in combination with continuous cropping depleted the soil of some of the excess nitrate-N. The upper 2.0 ft of 120- and 150 lb N/acre treatments were also found to be depleted of excess soil nitrate-N in 2004. Observationally, this depth coincides with the approximate depth of rooting of the cotton crop most years.

The distribution of soil nitrate-N in the HFCP irrigated block was dependent on the interaction of sample depth with N treatment in 2000 and 2004. No significant difference was observed in the soil nitrate-N of the 0- to 120-lb N/acre treatments in 2000. The 150 lb N/acre treatment produced soil nitrate-N concentrations that significantly differed with both other depths within the treatment and with other N treatments in 2000. Differences in soil nitrate-N were too small to be of practical importance in 2004. Differences in soil nitrate-N between the two sampling years were evident only in the 150 lb N/acre treatment, and indicate that the nitrate-N was depleted from the soil.

These results indicate that accumulation of nitrate-N in soils cropped to cotton was a potential environmental problem only in the DL block when N treatments exceeded crop requirements. Further, reserving N fertilization for more than four years may be required to deplete excess soil nitrate-N.


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Where Do Seed Treatments Fit In Cotton Disease Management?

Presented by Dr. Boyd Padgett
Extension/Research Plant Pathologist, Macon Ridge Research Station, LSU AgCenter

In the past, in-furrow applied fungicides and nematicides were the most effective method for managing cotton seedling diseases and nematodes. However, with the advent of new seed treatment fungicides and nematicides, producers now have the option of using a complete package on the seed for their seedling disease and nematode problems. This option is attractive to producers because of the added convenience, but questions remain about the effectiveness of these treatments relative to the in-furrow applied products.

Seed treatments for managing seedling diseases have been available for many years, but treatments for managing some nematodes are a recent advance in seed treatment technology. While seed treatments may seem attractive, there are advantages and disadvantages that need to be considered before ditching your hopper boxes.

Pros of Seed Treatments

Convenience is an attractive advantage of seed treatments. Treatments are applied by seedsmen prior to sale; therefore, the need to calibrate equipment and load hopper boxes is eliminated thus saving the grower valuable time. Producers can use this time for planting or additional field operation. In addition, there is no opportunity for equipment failure or maintenance. If hopper boxes are not needed the expenses associated with these boxes can be used for other expenses. In the past, clogged delivery tubes resulted in non-treated areas in the field and increased disease and reduced yields.

Safety is another advantage of seed treatments. The amount of pesticide exposure is minimized with seed treatments. Farm labor is directly exposed to in-furrow applied fungicides and nematicides, but seed treatments are delivered to the farm already on the seed. Rates of in-furrow applied fungicides or nematicides range from a few fluid ounces to several quarts or a few ounces to several pounds, compared to a fraction of an ounce or fluid ounce needed for most seed treatments. Therefore, exposure of farm labor to fungicides and nematicides is minimized.

In addition to safety for labor, overall pesticide load in the environment is less for seed treatments relative to in-furrow applied products. In-furrow applied products are deposited on the seed and the surrounding soil, but seed treatments are confined to the seed surface making this attractive to the Environmental Protection Agency. As environmental awareness and stewardship increases, seed treatments may be the option of choice.

Cons of Seed Treatments

Efficacy of seed treatments may not be as effective as in-furrow applied products. Since seed treatments are limited to product on the seed coat, the amount of available product is usually less for seed treatments than for in-furrow applied products. This reduction in quantity could result in lower efficacy in scenarios where disease pressure is high. In fields infested with nematodes, more galls were noticed on seedlings originating from seed treated with nematicides compared to seedlings where in-furrow nematicides were used.

Residual activity of seed treatments is usually less than that provided by in-furrow applied products. This is due, in part, to the reduction in the amount of product available. The efficacy of seed treatments do not provide the extended residual activity provided by in-furrow treatments.

Cost of seed treatments can rival that of those for in-furrow applied products.

Where do seed treatments fit? While the efficacy of seed treatments may be less and cost as much as in-furrow applied products, seed treatments have a fit in the Mid-South. Using seed treatments can save producers valuable time during the early spring when the weather can be unpredictable. Seed treatments should not be used in fields where seedling disease and/or nematode problems are severe. In addition, seed treatments would not be the best option when planting during inclement weather. However, seed treatments are effective when used in fields where low to moderate disease or nematode pressure exists or during short periods (several days) of inclement weather.


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Cotton And Corn Rotation Under Reduced Tillage Management: Impacts On Soil Properties, Weed Control, And Yield

Presented by Dr. Krishna N. Reddy
Research Plant Physiologist, USDA-ARS, Southern Weed Science Research Unit, Stoneville, Mississippi

Historically, cotton has been grown inmonoculture under conventional tillage systemin the lower Mississippi Delta region. Profit margins in cotton production have declined in recent years due to high production costs, low commodity prices, and stagnant yields. There is a need to find profitable crop production systems that increase crop yields without greatly increasing production costs. There has been a renewed interest in producing cotton in a rotation system to overcome chemical and biological factors associated with a yield plateau that occur in cotton monoculture.When crops are rotated, the change in herbicides and practices may often improve control of problem weeds, soil properties, and crop yields. Reduced tillage system minimize input cost due to fewer tillage operations. Transgenic crops resistant to glyphosate introduced during the past decade have provided farmers flexibility to manage weeds and freedom to choose a rotational crop for the following year without restrictions. This study examines cotton and corn production in a rotation under a reduced tillage system. The specific objectives of this study were to compare soil properties, weed control, yields, and net return fromcontinuous and rotated cotton-corn production systems.Weed control and yields from glyphosate-resistant (GR) and non-GR cultivars were measured and compared over the 6-yr period.An important aspect of this research was to determine whether rotation of cotton with corn would increase crop yields and profit under reduced tillage systems in the lower Mississippi River alluvial flood plain region.

A6-yr rotation studywas conducted from2000 to 2005 on aDundee silt loamat Stoneville, MS. There were four rotation systems (continuous cotton, continuous corn, cotton-corn, and corn-cotton) for each conventional and GR cultivar arranged in a randomized complete block design with four replications. Each treatment consisted of eight rows spaced 40-inch apart and 150-feet long.After the fall of 2000, the experimental area received no tillage operations except the beds were conditioned: re-hipped after harvest and flattened before planting. Glyphosate-based program in GR cultivars and non-glyphosate-based program in conventional cultivars were used for weed control. Crops were irrigated on an as-needed basis each year.

Soil organic matter in surface 5-cm soil at planting was higher in corn grown continuously and in rotation compared to continuous cotton system. Overall, soil pH and other fertility parameters were similar in all rotation systems. Control of ten dominant weed species (grass and broadleaf) in cotton and corn was >93%, regardless of herbicide program and weed control was sufficient to support cotton and corn production. Control of browntopmillet and hyssop spurge slightly reduced (83 to 85%) in rotated non-GR cotton after 6 years. Control of yellow nutsedge (55%) was reduced in continuous non-GR cotton; this apparent weed species shift toward yellow nutsedge was mitigated by breaking the cotton monocrop with corn. Plant populations of both conventional and GR cotton rotated with corn were similar to that of continuous cotton suggesting cotton stand establishment was not affected by corn residues from the previous year. Cotton yield increased every year following rotation with corn by 10 to 32%in the conventional cultivar and by 14 to 19%in the GR cultivar compared to continuous cotton. Similarly, corn yield increased by 5 to 13%in the conventional cultivar and by 1 to11%in the GR cultivar when rotated with cotton. These results indicate that a rotational system can increase yield in both cotton and corn over a mono-cropping system without increasing production costs. This 6-yr study under reduced tillage demonstrated that a switch to cotton-corn rotation system is agronomically feasible, economically beneficial, and potentially sustainable option for farmers in the lower Mississippi Delta region.

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Engineering

Ultra Narrow Row Cotton Harvest To Textiles

Memphis, TN
February 26, 1998

Executive Summary - Bill Mayfield, USDA-CSREES

This meeting was organized by USDA, Cotton Incorporated, and the National Cotton Council in response to the intense interest in ultra-narrow row cotton.

The purpose of this meeting was to review the limited information available on stripper harvested, Mid-South and Southeastern cottons, and to develop plans to focus research on harvesting, ginning, marketing, and textile utilization. Recent agronomic results, both from research and producer experience, indicate that UNRC may have the potential to improve yields and reduce unit production costs under some conditions. However, very little post-harvest information is available.

Harvesting equipment suppliers indicated that they are devoting some resources to improving and manufacturing finger strippers. Ginners and gin engineers indicated that stripped cotton must be ginned differently from picked cotton. Gins need to be equipped with additional equipment to handle the much larger volume of plant material expected in stripped seed cotton. Without this equipment, gins will reduce their processing rate to allow the machinery to handle the trash. Thus, the cost of ginning should be expected to be higher for stripper harvested cotton.

Merchants and textile manufacturers expressed concerns for fiber quality and textile end-use value of stripper harvested cotton. They indicated that they would consider UNRC similar to traditional West Texas/Oklahoma cotton, and would expect to price it accordingly.

A follow-up meeting of researchers was held on March 26 to coordinate plans for harvesting, ginning, and textile manufacturing research.

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UNRC Research and Production Experiences

Moderator: Tommy Valco, Cotton Incorporated

Panelists: Allan Baucom, Producer (NC)

Earl Vories, University of Arkansas

Sam Atwell, BASF

Cotton growers in the Southeast and Mid-South are interested in ultra-narrow row cotton (UNRC) production to increase yields and improve profitability. It is not the intent of this session to discuss the agronomics of producing UNRC but it is important that buyers and users of UNRC understand how and why it is produced. The actual savings still remain to be documented and the preservation of fiber quality needs to be assured so discounts in the selling price do not offset any possible saving to the grower. Today we have Mr. Allen Baucom, a grower/ginner from Monroe, North Carolina, Dr. Earl Vories, University of Arkansas at Keiser and Mr. Sam Atwell, BASF Field Biologist from Moscow, Tennessee.

Allen Baucom - After the 1996 cotton production season, many cotton producers asked what could we do to reduce in production costs or inputs that we could increase to improve the bottom line, making cotton more profitable. We had looked at UNRC earlier but felt we could not control the weeds. With the new RoundUpâ Ready Cotton available, in 1997 we decided to plant enough acres of UNRC to justify buying a finger stripper

The difference between UNRC and conventional cotton is that it is planted on 7.5-inch row spacing and harvest with a finger striper costing $100,000. As compared to a picker costing $250,000. This striper can be operated and maintained for about 20% of a picker.

UNRC is not more difficult to grow; it is different. Timeliness is important, we have to anticipate what to do, especially with PIXâ applications. Weeds were still a problem but we think we can control them. High populations, 110,000 to 120,000 plants per acre, are needed to keep plants small and prevent lateral branching for harvesting. We use the same varieties for UNRC as conventional cotton. It is a different stalk of cotton, about 24 inches tall. Limiting factor in our area for cotton production is water, with UNRC, you only need 2.5 weeks of good fruiting weather as compared to 6 weeks of fruiting.

Double cropping is also an option because of the shorter growing system. We can double crop grains with UNRC because of the shorter growing season.

We think this system will help to make us more profitable. There are addressable concerns and challenges with UNRC production. We must produce a type and quality of cotton that the industry can use and want - or it is to no avail.

Earl Vories - Replicated 1.3-acre plots of UNRC were grown on a marginal soil, Sharkey silty clay, under dryland conditions. UNRC was planted in 7.5-inch drills, harvested with a finger stripper, and ginned the same as the spindle picked cotton.

In 1995, we had different seed cotton yields, but after the gin turnout was calculated the lint yields were identical (773 lb/acre). The second year we had problems with harvest for both the conventional and UNRC. Rains set in October and harvest-ready cotton sat in the field until December 19, losing yield and quality. The conventional cotton (443-lb lint/acre) out yielded the UNRC (312-lb lint/acre). The third year we had a tough time getting a stand, with only 82,000 plants per acre (versus 150,000 plants per acre the other years). Even with a May 6 planting, in mid-July the tracks from the drill were still visible. However, the UNRC really started fruiting late and out yielded the conventional cotton (866 and 756 lb lint/acre, respectively). Every year is different and there are no guarantees. In the three years of our study, we had fifteen bales of UNRC that were commercially ginned and only one was discounted because of bark. Turnout was consistently lower, as expected, ranging from 3% lower in 1996 to 5% lower in 1997.

Sam Atwell - We have conducted research at the Memphis Agricenter for 4 years to develop the science behind UNRC. New technologies have allowed us to make UNRC successful. Tests include years of studying row spacing at 10-, 15-, 20-, 30-, and 40-inch row in replicated studies. We have determined that plants change shape and structure based on row spacing and populations. Our data shows that row spacing less than 10-inches and 120,000 plants per acre are optimum for UNRC. This is needed to keep the plants small and without lateral branching. All bolls are located at the first position from the main stem and are the highest quality fiber. The plants must be kept short, slender, clean and dry for successful harvest.

There are problems with weeds but with today is over-the-top technologies, we can control weeds. Additional problems with harvesting UNRC need to be addressed, but we feel that these problems can be worked out. UNRC will slow the gin down, 28% to 30% gin turnout is maximum we get with UNRC. This is compared to about 36% we get from first picking conventional cotton. It takes more cotton to go through it but we are increasing the yield and lowering production costs.

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Finger Stripper Harvesting Technology

Moderator: Mike Bader, University of Georgia:

Panelists: Alan Brashears, Agricultural Engineer, USDA-ARS, Lubbock, TX

Tim Deutsch, Division Engineer-Cotton, John Deere Des Moines Wks., IA

Cris Hanson, Program Manager-New Cotton Harvesting, Case Corp., East Moline, IL

Finger-type stripper heads were developed in the 1960's, and have been commercially available since 1971. This stripper uses a series of 1-inch angle-iron fingers to remove the bolls from the plants. This type of stripper head has seen resurgence for use in the Ultra-Narrow Row Cotton. It is simpler and less expensive than a brush-type head and requires low maintenance. The finger-type strippers work well only under a limited range of conditions. Since this type of head has not been in use for some time, they are in the process of being somewhat redeveloped to be used on the larger and more modern strippers in use today. Modern strippers are equipped with extractor units, which separates some of the burrs and foreign matter from the lint. The panelist gave an overview of past experiences with stripper cotton, current activities in the Ultra Narrow Row Cotton, and the limitations and benefits of finger stripper heads.

Alan Brashears started the session by giving a brief history of the development of the finger stripper and narrow row cotton. Most of the data presented came from the 1970's. The general conclusion from these tests was that burrs were not the problem. Sticks and fine trash were more of a problem. It was noted that keeping the stick content at 2% or less at the feeder apron of the gin stand lowered the odds of getting bark grades. The introduction of field cleaners helped lower the amount of foreign material in the seed cotton. Field cleaners are about 55% efficient in removing foreign material. Most of the data indicated that finger stripped seed cotton contained about twice as much foreign material as spindle picked seed cotton. It was noted that all of the tests may not have been from high density plant stands or cotton rows of 10 inches or less.

Alan next gave some information concerning the operation of field cleaners. The closer the grid bars are to the saws, the more cleaning is done; however; this reduces the cleaning capacity and, in turn, machine capacity. He stated the lay down bar on the top cylinder could be replaced with a brush to drop out rocks and help reduce the chance of fires. Harvesting green cotton can plug saw teeth. Spraying a textile cleaning material on the saws can help prevent this problem. Seed-cotton moisture should be 12% or less if it is passed through a field cleaner. Cotton with free moisture or moisture above 12% that is cleaned with a field cleaner can become tangled and knotty. By-passing the field cleaner will help in harvesting cotton with high moisture content, but will cause major problems at gins equipped to handle only spindle picked cotton.

Finger strippers were developed to strip cotton that was 22 inches in height or less. The finger stripper has not changed much in the past few years. Cotton that is 22 inches or higher will not pass through the stripper fingers easily and may be pulled up. Under wet conditions spindle pickers can be operated for more hours a day than strippers. The operating window for a finger stripper is more limited than for a brush stripper or a spindle picker. This may be off set by UNRC being harvested earlier when daylight is longer. Within the past few years, conventional brush strippers are operating in greener cotton to help reduce bark grades. This may or may not hold true in finger stripped cotton.

Tim Deutsch from John Deere said that their assessment of UNRC is that it may open up new opportunities in the Cotton Belt. They are in the process of assessing the market. It may have the potential to move cotton into marginal land and lower the cost of harvesting. John Deere is currently developing a header for UNRC. They feel that there will be enough UNRC acreage to justify providing a stripper header for the 7455 stripper.

John Deere will conduct basic stripper operation training in areas where strippers are moving into traditional spindle picker areas. They will have a video on strippers that address the cleaner operation and machine maintenance.

The ability to efficiently harvest UNRC depends on the production practices. To efficiently harvest the crop it must be short, slender, clean of weeds, and dry. The crop has to be the focus. Crop management effects the productivity of the stripper, quality of cotton, and the efficiency of the stripper header to remove cotton from the stalk. Under normal operating conditions a stripper is not as productive as a spindle type picker. Strippers can not be operated as many hours a day due mainly to the fact that stripper cotton needs to be drier and contain no free moisture in contrast with spindle picked cotton. A good plant population is the key to UNRC production. The crop has to be harvested early while days are longer to make the practice work. A small plant is needed to help reduce bark problems. Cleaners will not efficiently remove bark. The goal is to make finger stripped cotton as efficient to harvest as spindle picked cotton..

Case Corporation’s Cris Hanson stated that Case is comparatively new in the UNRC and stripper area and could not comment on whether or not plans exists to introduce a harvester. Today’s group has gathered to discuss UNRC and essentially, give UNRC the opportunity to succeed. With the focus on harvesting though textiles, Cris summarized his presentation with the following possible industry and/or university project proposals.

To improve overall cotton quality (would like to approach picker quality), three projects were proposed. The first was examining harvester header materials less likely to cause contamination. Another project would be the plant contact design in both the header and cleaner. The last project was to create additional harvester and gin projects by identifying textile industry issues.

The next set of proposed projects were regarding cotton cleaning. While cleaners (burr extractors) are necessary on current UNRC harvesters and probably always will be, this group could address that issue in conjunction with gin and textile issues. Advancing cleaner technology would expand hours of the current harvester.

The last proposal was simple economics. Overall profitability is driving the UNRC adaptation. The industry needs a project to develop a basic understanding of the profitability drivers for the entire UNRC process through the textile industry.

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Ginning Stripper Harvested Cotton

Moderator: Stanley Anthony, U.S. Cotton Ginning Laboratory

Panelists: Roy Baker, USDA-ARS

Kenneth Hood, Ginner (MS)

Curtis Stewart, Ginner (AR)

Stanley Anthony opened the session on ginning with an overview of "Considerations for Ginning Ultra Narrow Row Cotton." He indicated that gins must consider the following factors when preparing to process stripper-harvested cotton:

·         Cotton must be harvested at lower moistures to prevent excessive fiber entanglement and subsequent poor preparation calls at the Classing Office, thus harvesting window is more narrow.

·         Trash contains more moisture than cotton and thus stripper-harvested modules might have a greater potential for fiber degradation.

·         Field cleaners should be used on strippers.

·         Modules have higher trash content and occupy more storage space on gin yard. It takes about 1800-2200 pounds of material to get 500 lb of lint as compared to 1400 for spindle pickers.

·         Gins need more drying, and larger trash removal and handling equipment due to trash moisture

·         Reduced ginning rate with current machines (about 40% with existing equipment) and more wear on equipment and more trash to dispose of at the gin.

·         More trash in cottonseed and motes (lower value).

·         Possible lint grade reductions due to bark and increased short fiber and neps with additional cleaning.

·         Fixed and variable costs of ginning go up.

Mr. Kenneth Hood of Perthshire Plantation near Gunnison, MS is both a farmer and a ginner. Most of his comments were directed toward farmers because he feels that gins can be modified mechanically to handle the UNRC. Mr. Hood warned that UNRC is a major change and requires an entirely different approach to cotton production. He advises farmers to:

·         Change cultural practices. If you are accustomed to conventional rows, banded herbicides, and cultivation in the middles, you have to develop a new mind set.

·         Change your planting habits. When using this system, you must get ready to plant at least 30 to 35 pounds of seed per acre. You can’t skimp on seed if you expect the crop to develop a quick canopy cover. That is necessary for good weed control. When your stand is thin and you can see the ground, you can keep the crop clean – but it will cost you a fortune.

·         Control morning glories, vines, and broadleaf weeds. You will have a mess on your hands at harvest time if weeds and grasses come through the cotton. In spots where heavy weed infestations are breaking through, you have to be willing to give up those areas of the field.

·         Use Pix effectively. When using the ultra-narrow-row system, it is essential to keep plants short and slender. Proper use of a plant growth regulator, coupled with close, high-density plant spacing, is necessary to force the correct plant morphology for efficient harvest.

·         Harvest fast. Once you desiccate or defoliate the crop, you have to be ready to harvest in a hurry. When the leaves are off and the bolls are open, you have to get the crop out of the field immediately.

·         Hood told producers that before they choose UNRC they need to ask themselves several questions. "Are you ready to change your cultural practices?" "Are you ready to change your planting habits? Are you ready for the costs?" He added that producers also need to determine whether their gins are ready.

·         Hood emphasized that with UNRC, precision planting is a must. "Are you ready to plant 30 pounds per acre of cotton seed?" he asked producers. He also noted that the Mid-South poses a particular problem: with the high humidity, it’s difficult to desiccate cotton.

·         Manufacturers must provide good harvesting machines."

According to Curtis Stewart, General Manager of Dumas Cotton Gin, Dumas, AR, Dumas Cotton Gin (DCG) processed 712 bales of Ultra Narrow Row Stripper Harvested Cotton (UNRC) during the 97-98 season. All but 5 bales of these bales were commercially grown, with the exception bales being from the experiment station at Rohwer, Arkansas.

The UNRC contained 640 pounds of trash per bale on average, compared to 180 pounds per bale of conventional picker cotton. This increase in trash is similar to stripper harvested cotton with a burr extractor. Ginning was reduced from 60 bales per hour to 15. This decrease in ginning rate was attributed to the additional trash content of the cotton, as well as the volume of trash going through the trash handling system. The trash handling system at Dumas must be redesigned to prevent this problem; however, ginning rate will still be substantially reduced for UNRC. Grades from the UNRC were comparable with the conventional cotton, but with increased bark, grass and prep calls. There were no differences in cottonseed grades, and no dockage for excess trash.

While the experiences with UNRC were generally negative, all the problems associated with ginning can be resolved with money and experience. Ginners need to know up-front that ginning rate will decrease, and that the equivalent of 3-4 bales of picker trash per bale of UNRC, and extra wear and tear on ginning machinery. DCG remains committed to the advancement of UNRC, but cautions growers that there will be extra charges at the ginning level for the extra wear on equipment and slower ginning rates.

Roy Baker, Research Leader at the Lubbock, TX, Cotton Ginning Laboratory of the Agricultural Research Service of the USDA, discussed "Ginning Stripper Harvested Cotton."

1. Background - Our research at Lubbock has always been focused on stripper harvested cotton, which for the most part is grown in Texas, Oklahoma, and Eastern New Mexico. Today we really have two types of stripper cotton in these areas. We have brushed stripped cotton without field cleaners and brushed stripped cotton with field cleaning. The gins in these stripper areas are setup to handle the typically 700 - 900 lb of trash/bale that is found in regular brush stripped cotton. When they process field cleaned cotton, they only have to deal with 400 lbs of trash per bale, which is real easy if you are setup for the heavier loading but very difficult if you are not.

Stripper gins have higher capacity conveying systems (larger air lines and fans) than do most picker gins, especially for trash handling. They also use at least one more stage of stick extraction than their picker cousins, and in many cases the 1st stage of extraction is a combination bur & stick machine rather than a ordinary stick machine. Stripper gins, however, rely on similar fine trash removal equipment as picker gins. They normally use two stages of cylinder cleaning, a good cleaning/extracting feeder, and one or two stages of saw lint cleaning for this purpose. Stripper gins need double lint cleaning a little more often than a picker gin, but there are still many instances where one lint cleaner is enough to produce maximum bale value for the farmer,

2. Potential Ginning Problems for Picker Gins Handling Stripped Cotton

A: Over loaded trash conveyors, pneumatic conveying lines and trash disposal systems.

B. If an extra stick machine is not available, then a lot more trash will get to the feeder and gin stand. This could overload the feeder's trash auger, put more trash into the gin stand, increase the trash content of the cottonseed and lint, and increase the bark content of the lint.

C. Even with a field cleaner, a stripper will harvest 2 to 3 times more trash than a picker.

D. Increased trash levels can put an extra load on seed cotton drying systems, forcing a slow down in ginning rate.

E. Higher trash levels are normally also associated with higher R&M, leading to higher ginning costs.

F. Current ginning charges for picked cotton may not adequately cover actual ginning costs of stripped cotton if the extra trash in stripped cotton causes the picker gin to slow down, or to have more downtime, or to incur more repair, energy and labor costs per bale.

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Fiber and Textile Quality

Moderator: William F. Lalor, Cotton Incorporated

Panelists: Gene Frye, Parkdale Mills

South Bryan, Swift Denim

W. F. Lalor: In the late 1970’s, stripper harvesters were used in the San Joaquin Valley in an effort to reduce costs while taking advantage of the yield increases associated with 30-inch rows. Cotton thus produced created a quality problem in the Acala market. The spindle-picker varieties and the crop management systems of the time were used, and no over-the-top herbicides were available. Modern varieties and management tools, combined with the high plant populations of Ultra Narrow Row crops, might now make marketable qualities attainable because of how bolls are thought to be concentrated in first fruiting positions under such high population pressures. In particular, the dye uptake problems of the stripper-harvested San Joaquin Valley cotton of the 1970’s might be avoidable. Cotton Incorporated’s role is to do the research necessary to protect producers and textile mills from costly mistakes.

Cotton Incorporated has examined fiber from Ultra Narrow Row crops of 1996 and 1997 at each process stage through dyed fabric. Data from Arkansas, Tennessee and Florida are shown in the accompanying table. The differences between Ultra Narrow Row and conventional cotton were small but usually of a nature that would indicate dye uptake problems. In the case of the Tennessee cotton, a difference in fabric color that might be important was observed. The HVI leaf grades of the raw, UNRC fiber were slightly trashy, reflecting the higher foreign-matter content of the harvested material. AFIS data measure fiber properties not measured by the HVI system. Immature fiber content relates to the ability of fabric to absorb dye and have a desirable appearance. In general, AFIS data showed that there should be concern for the NEPS and dye uptake properties of stripper-harvested fiber from Ultra Narrow Row systems.

The low profitability of cotton relative to corn and soybeans is a sign that growers will continue to pursue cost-cutting methods of producing cotton, or they will move to other, more profitable crops.

In the 1970s, new spinning technology (open-end spinning) entered the textile economy because of its common profitability for spinners and fabric manufacturers. Even though open-end-spun yarn was different in nature and quality from ring-spun yarn, the profit motivation was present, the problems were resolved, and open-end spinning is now a major process in the textile industry. Likewise, if the profit incentive is present for Ultra Narrow Row, the problems in both the production side and the textile side will be resolved to the benefit of cotton farmers and their customers, and a market for UNRC will be established.

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In response to questions about the nature of important fiber qualities and how they are measured; Lalor and Frye brought out the concept that stripper-harvested cotton might be different from spindle-picked cotton even though the HVI classing instruments report no differences – in the same way that some SJV cottons appear to have identical HVI properties to Delta types when measured by HVI instruments while it is well recognized that those two cottons are quite different in their textile performance.

Gene Frye: Parkdale spins a million bales a year. The quality of UNRC is of concern. Any change for the worse in fiber quality would create a problem. The textile industry recognizes a need for profitability of cotton producers. UNRC needs to be thoroughly researched and experiments repeated until the knowledge is reliable and adequate. Customers of the spinning industry are demanding better quality yarns and fabrics -- hence the big investments in new mill equipment and the better quality cotton that spinners try to buy. Not all cotton is first grade however, and there is a place for lower qualities in less demanding end products, but this is a place for cotton discounted from premium-cotton prices. There will probably be such a market for UNRC but the buyer must be aware of what is being traded. Future contracts will likely specify the harvesting method. The discounts for stripped cotton are not yet clear -- experience with UNRC fiber is needed to determine this. Certain non-measurable quality characteristics will have to be taken into account as mills learn from experience. High fine trash content and bark are problems. Short fiber content and NEPS are also concerns. UNRC should be investigated all the way through ginning and the textile process. In the long run, the textile industry needs yarn that can be competitive in the market place regardless of planting patterns or harvesting methods. Mills must be cautious in beginning to process a new product until they have learned as much as possible about it.

South Bryan: Swift Denim is also interested in increasing farmer’s income. They want a viable production community. Swift can use higher leaf, with grass and bark. They expect to receive UNRC, especially if it is at a discount, but they are not ready to do so until more of the uncertainties are resolved. The UNRC that they have seen includes finer bark that may be very difficult to remove until the fiber gets to the opening rotor of the open-end spinning frame. They are nervous about bark content. They anticipate difficulty with UNRC based on the evidence so far, but they expect improvements as a result of the research that they hear being discussed. In the next year some spinners will try to restrict buying contracts of UNRC until they get a better understanding. In the long run, however, if it helps the farmer, they will learn how to use it in the mills. It is a safe assumption that any stripper-harvested cotton will sell at a discount to the same cotton spindle picked. The mills need to have patience and learn to adjust over time to UNRC if that is needed. West Texas cotton of comparable quality goes for a lower price than eastern cotton because of grass, bark and the nature of stripper harvested cotton.

Ultra-Narrow Row Cotton Production Systems

HVI Quality Comparisons

Year/State
Scientist

Row
Spacing

Mic

Str.
G/TEX

Staple

Leaf
Grade

Color
Grade

1995-AR
Vories

Wide1
UNR2

4.9
4.5

31.60
31.20

37.0
36.0

2.0
2.3

21.2
21.2

1996-AR
Vories

Wide
UNR

4.8
4.7

26.8
25.30

35.7
35.3

2.3
3.3

41-2
41-2

1997-AR
Vories

Wide
UNR

4.8
4.4

28.20
28.00

35.8
34.9

2.0
4.0

31.4
31-3

1997-AR
Wright

Wide3
UNR2

4.2
4.2

27.8
28.2

33.0
34.2

1.4
2.9

51-4
62-1

1996-AR
Gwathmey

Wide4
UNR5

4.0
4.1

26.9
25.4

34.9
34.6

5.0
6.0

41-1
41-1

 

Ultra Narrow Row Cotton Production Systems

AFIS and Dye-Uptake Quality Comparisons

Year/State
Scientist

Row
Spacing

NEPS
Count/g

Fiber
<0.5in

Visible
Trash %

Immature
Fiber %

Color
Strength

1996-AR
Vories

Wide1
UNR2

139
183

9.2
10.7

4.12
7.73

6.1
6.1

 

1997-AR
Vories

Wide
UNR

183
217

4.5
5.7

0.64
1.04

5.7
6.4

106
104

1997-AR
Wright

Wide3
UNR2

183
251

6.5
7.5

4.15
7.66

6.6
7.5

100.8
100.3

1996-AR
Gwathmey

Wide4
UNR5

392
405

14.5
14.4

1.9
2.5

8.4
7.7

100.47
96.99

 

138-inch picked

336-inch picked

510-inch finger stripped

7on dyed fabric

27.5-inch finger stripped

440-inch picked

6Lab Gin, No Cleaning

 

 

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Marketing Stripper Harvested Mid-South and Southeastern Cotton

Moderator: Kevin Brinkley, National Cotton Council

Participants: John Mitchell, Hohenberg

John Dunavant, Dunavant
The session focused on many of the most important aspects of growing, harvesting, ginning and spinning UNR stripper cotton. To complete the initial examination of UNRC we must evaluate the marketing potential of stripper harvested cotton in regions traditionally known for spindle picked cotton. Growers need to know "what are the benefits and the costs of this farming method?"

With the increased production and price risk in our current environment, growers are searching for new ways to stay profitable. Ultra-narrow row has the potential, for some growers, to reduce the per pound production cost. With prices in the market hitting four-year lows, growers are scrambling to drive down cost.

However, productions cost alone are not the only issue. Growers also face questions about fiber value under ultra-narrow row production. Anecdotal evidence suggests that discounts have been applied to stripper cottons from the mid-south and Southeast. The presence of bark that is common to most stripper samples is the most widely applied discount. However, some concern is given to non-systematic discounts applied to stripper cotton compared to spindle-picked cotton of the same physical (or HVI) characteristics. Most days one can observe a discount on Texas stripper cotton of the same quality as a mid-south spindle cotton. Will the same phenomenon seen in the southwest region apply in the mid-south and southeast? This type of information will be necessary for growers to make accurate decisions about planting UNRC. Growers may be enticed to grow UNRC by the prospect of increased yields. However, the potential to add revenue with more cotton, may be offset by discounts applied to the product.

U.S. seed breeders and growers have expended tremendous resources over the past 20 years improving the physical qualities of cotton. An examination of the quality distribution in five-year averages shows just how much the supply of long, white cotton has improved. U.S. textile manufacturers have welcomed these changes and encouraged the trend to continue. The environment of textile trade is increasingly competitive. Improved fiber quality plays a vital role in a manufacturer’s ability to deliver high quality at a market price. And, of course, manufacturers’ delivery into the market affects demand for raw cotton.

The bottom line is to determine the true characteristics of UNRC fiber and value them accurately. In which markets will UNRC be useful and possibly provide manufacturers with a source of fiber that can help them be more competitive?

Merchant’s View
Most merchants don’t want to discourage UNRC. Rather, the facts should be discussed about the value of this fiber to the end user.

Three possible scenarios are likely for UNRC: 1) sold to mills that use Memphis/Eastern growths, 2) sold to mills that use Texas growths, or 3) the cotton would be unmarketable to domestic mills.

Scenario 1: Mills using spindle-harvested cotton buying stripper

Will U.S. mills pay the same price for stripper-harvested Memphis/Eastern cotton as they do for spindle-harvested Memphis/Eastern? The answer is no. Experience with Texas cotton indicates that stripper-harvested cotton contains bark. Evidence to date suggests that Memphis/Eastern stripper-harvested cotton contains more bark than Texas cotton.

What if the Memphis/Eastern cotton has no bark? Mills will still not pay as much as spindle-harvested. The perception is still that stripper-harvested cotton contains more unknown characteristics. The cotton may contain excessive foreign matter, extra preparation, short fibers or other undesirable properties. Most of these properties are not quantified by USDA classing.

Scenario 2: Mills using stripper-harvested Texas cotton buying stripper-harvested Memphis/Eastern

Will mills pay the same for stripper-harvested Memphis/Eastern cotton as a Texas cotton? Probably not, Mills are experienced with Texas cotton and the amount of bark it contains. The perception is that Memphis/ Eastern will contain more bark. Also, there is more cotton to choose from in Texas. Texas grows five million bales that are mostly stripper harvested.

Mills can already buy Texas cotton at a three-to-five cent discount over Memphis/Eastern.

Other comments included:
Mills have spent $2 billion in capital improvements over the past few years. They want quality cotton to maximize the return on that investment.

·         Mills are nervous about an unknown.

·         Memphis/Eastern cottons’ reputation is not that of a stripper-harvested. However, if this is what growers produce, we’ll find a way to merchandise it.

·         There is not enough information or research about the product yet.

·         Merchants and mills need to be aware of cost of production issues.